Online SLE is an amazingly simple and effective solution for improving plant
floor productivity.It’s an off-the-shelf product that delivers real-time
manufacturing visibility and performance management tools to your entire manufacturing team.
1. A complete solution in one hardware appliance.
2. Automatic down time detection including small stops
3. No extra Hardware/Field Instrumentation required
4. Can be customized to any level.
Online SLE is designed to be your fastest, easiest, and best path to real-time performance
management and productivity improvement.
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Online SLE manufacturing techniques are used to increase profitability by
reducing costs.By understanding how customers define value, costs that do
not add value are reduced or eliminated.
Traditional View : Cost + Profit = Sales Price
SLE View : Profit = Sales Price – Cost
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Features of Online SLE
1. A Complete Solution ::
SLE is complete and comprehensive.It includes a production reporting
system, performance management tools, visual analytics, an embedded plant floor historian,
and live data.
2. Accurate Downtime Data :: Online SLE customers are often shocked
when they discover their true downtime.Most companies dramatically underestimate how much
productivity is lost to downtime and small stops.Since Online SLE automatically detects down
events and small stops it provides an extremely accurate picture of what is happening in the
plant floor.
3. Real-Time Results :: Online SLE provides a real-time
window to your manufacturing process.On the plant floor the SLE screen shows at a glance if
your process is on target (green), slightly deviating (yellow), or requires immediate
attention (red).But that is just the beginning.It also delivers real-time trending
anywhere and everywhere through a simple web browser.Bottom-line – losses are exposed in
real-time for immediate corrective action.
4. Export Directly to Excel ::
Online SLE generates ready-to-use Excel spreadsheets with up-to-date, detailed production data.These reports are perfect for daily production
meetings – where accurate and timely information is essential. Both Run-based and shift-based reports are immediately available from Online SLE for review and analysis. And it’s fast. Reports can be loaded directly to your desktop in seconds.
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Major KPI Parameters
OEE=Availability Rate * Performance Rate * Quality Rate
where,
Availibility Rate=Running Time / Total Available Time (Always 24*7)
Performance Rate=Actual Output / Rated Output
Quality Rate=# of Good Units / Actual Output
OR
(Actual Good Units produced / Filler Rated Speed) / Total Available Time (Always 24*7) ....More
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